Upgrade your forging with DD Type Direct Drive Screw Press – energy-saving, precise, and low-maintenance. Ideal for modern automotive & aerospace forging.
Choose DD Type Direct Drive Screw Press
In the fast-evolving forging industry, manufacturers are constantly seeking machines that deliver high efficiency, precision, and cost-effectiveness. Traditional forging presses have served the industry for decades, but the demand for energy savings, automation, and consistent quality has pushed companies to adopt Direct Drive Screw Presses (DD Type).
Adhvika Forge Tech introduces the DD Type Direct Drive Screw Press, which combines servo motor technology, inverter drives (ABB), and Siemens PLC control to create a next-generation forging solution. This press is not just an upgrade; it’s a game-changer for forging plants aiming to stay competitive.
1. Advanced Technology for Modern Forging
Unlike traditional screw presses that rely on belts, gears, or friction drives, the DD Type uses a servo motor with direct drive. This eliminates unnecessary mechanical components, leading to smooth operation, high precision, and lower maintenance.
The integration of ABB inverter technology allows the press to control stroke speed and energy usage dynamically, ensuring optimal forging energy per part. Combined with Siemens PLC, operators gain real-time control, data monitoring, and process automation.
2. Key Advantages of DD Type Direct Drive Screw Press
- ✅ Energy Efficiency – Saves 30–50% power compared to friction screw presses.
- ✅ High Precision – Servo technology ensures consistent forging energy for every stroke.
- ✅ Low Maintenance – No gears or clutch-brake system reduces wear and downtime.
- ✅ Noise Reduction – Quiet operation compared to traditional presses.
- ✅ Extended Die Life – Smooth energy transfer improves die durability.
- ✅ Environment-Friendly – Low heat and minimal oil usage.
3. Ideal for a Wide Range of Applications
The DD Type Direct Drive Screw Press is versatile and can handle various forging tasks:
- Automotive – Gears, shafts, bearing races, and high-tension bolts.
- Aerospace – Titanium and aluminum alloy components requiring precision.
- Defense – Critical forged parts with strict tolerances.
- Railway & Heavy Machinery – Axles, couplers, and structural parts.
- Medical Implants – Precision orthopedic components like knee and hip implants.
4. Tonnage Options to Suit Every Requirement
Adhvika Forge Tech offers DD Type presses in various capacities:
- 🔹 250–800 Tons → Light & precision forging
- 🔹 1000–2500 Tons → Automotive & industrial parts
- 🔹 3000–4500 Tons → Heavy-duty forging for aerospace & oil/gas
- 🔹 5000–8500 Tons → Large-scale industrial applications
5. Automation Integration for Industry 4.0
Modern forging demands automation. The DD Type Direct Drive Screw Press can be integrated with:
- 🤖 Robotic billet loading/unloading
- 🔄 Automated die lubrication
- 🖥 Real-time data acquisition (Industry 4.0)
- 🚀 Automated part handling & conveyors
This reduces labor dependency, improves safety, and boosts overall production efficiency.
6. ROI – A Smart Investment
The initial investment in a DD Type Direct Drive Screw Press may be higher than conventional presses, but the return on investment is rapid.
- ⚡ Lower energy bills
- 🛠 Reduced maintenance costs
- 🏭 Higher productivity
- 🧰 Longer die life
These factors allow most forging plants to recover their investment within 1–2 years.
7. Why Adhvika Forge Tech?
As a trusted forging consultant and turnkey solution provider, Adhvika Forge Tech not only supplies machines but also offers:
- 📌 Feasibility studies & ROI calculation
- 📌 Complete plant setup & process optimization
- 📌 Operator training & after-sales support
- 📌 3 years of local service support
Conclusion
The DD Type Direct Drive Screw Press is the perfect solution for modern forging industries looking to cut costs, improve efficiency, and achieve world-class quality. With its servo-based precision, ABB drives, Siemens PLC control, and automation compatibility, this press is redefining the forging landscape.
👉 Choose Adhvika Forge Tech – your partner in forging innovation!
📞 +91-9801329640 | 080-22117198
Info@adhvikaforgetech.com 📧 adhvikaforgetech@gmail.com
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