Turnkey Forging Lines: One-Stop Setup with Adhvika Forge Tech
We specialize in providing complete turnkey forging solutions, taking your project from concept to production seamlessly under one roof.
In today’s competitive manufacturing environment, setting up a forging facility is more than just acquiring machines — it’s about designing a process that guarantees efficiency, consistency, and cost savings.
What Are Turnkey Forging Lines?
A turnkey forging line is a comprehensive setup that includes everything needed to begin forging operations. This encompasses:
- Machine Selection – Screw Presses, Hydraulic Presses, Mechanical Presses, Pneumatic Hammers
- Heating System – Induction heating units with energy-saving features
- Tooling Design – Closed die, open die, ring rolling dies and fixtures
- Material Handling Systems – Robots, manipulators, conveyors
- Trimming & Finishing Solutions – Trimming presses, shot blasting, and flash removal
- Automation Integration – Sensors, PLC, SCADA, IoT support
- Utilities & Civil Foundation – Design & execution of electrical, water, air, and civil work
- Training & Support – Onsite training, machine commissioning, and process optimization
With our experience of over 100+ successful projects across India and abroad, Adhvika Forge Tech has earned its reputation as a reliable turnkey solution provider.
Why Choose Adhvika Forge Tech?
✅ One-Stop Forging Partner
We eliminate the need for multiple vendors. From forging press to trimming to simulation and tooling — all services are coordinated by our expert team.
✅ Customization for Every Industry
We serve diverse sectors including:
- Automotive – Axles, gears, shafts
- Aerospace & Defense – Titanium components, critical load parts
- Agriculture – PTO shafts, cultivator parts
- Medical Implants – Orthopedic components like hip stem & knee implants
- Oil & Gas / Valve Sector – Flanges, body valves, neck fittings
✅ Project Planning & ROI Focus
Every turnkey project begins with a feasibility report, ROI analysis, layout design, machine capacity planning, and simulation. We ensure you get the best return in the shortest time.
✅ In-House and International Machinery
We provide both Make in India machines and globally sourced high-performance equipment. Our press range includes:
- Electric Screw Press (250T to 8000T)
- Direct Drive Screw Press with Inverter Drive
- Hydraulic Presses
- Upset Forging Machines
- Reduce Roll and Ring Rolling Machines
🚀 Step-by-Step Process of Setting Up a Forging Line with Us
1. Project Discussion & Requirement Gathering
We start by understanding your product range, target output, available space, and budget.
2. Forging Simulation & Die Design
We simulate the forging process using 3D software to minimize material loss and improve yield. Tooling is designed accordingly.
3. Layout & Civil Planning
We provide full CAD layouts for press placement, heating units, utility lines, and trimming stations. Our civil team coordinates foundation design.
4. Machine Manufacturing & Procurement
Whether it’s an electric screw press, induction heater, or trimming press — we ensure it matches your forging requirement and budget.
5. Installation & Trial Production
Our engineering team handles complete installation, load testing, and first-trial production. All dies are tested and optimized.
6. Training & Handholding
We train your operators, engineers, and maintenance staff. SOPs are created. Support continues even after handover.
7. Final Handover & Production Run
After successful trial runs, we hand over a fully functional forging line ready for batch production.
🌍 Recent Turnkey Project Highlights
✅ Chennai (Automotive) – 630T Electric Screw Press + QDC Die System + Induction Heater – Achieved 95% yield improvement.
✅ Chennai (Valve Industry) – Complete press line with 5T CNC Manipulator + Hydraulic Press + Flash Trimming – Fully automated line.
✅ Pune (Ortho Implants) – Knee Implant forging line with trimming and die simulation – Output improved by 40%.
✅ Egypt Export – Delivered full open die line including air hammer, heating unit & foundation design.
📊 Key Benefits of Adhvika’s Turnkey Forging Solutions
- 📉 Cost Reduction – Minimized waste, power-efficient machinery
- 🛠️ Improved Accuracy – Simulation-backed process, top-notch dies
- 📈 Higher Output – Faster press cycles, optimized material flow
- 🔁 Flexibility – Quick die change systems, CNC manipulators
- 🧠 Expertise on Call – 100+ years of combined team experience
🔧 Services We Offer:
Forging Press Selection
Complete Tooling & Die Development
Induction Heater Integration
Machine Overhauling & Installation
3D Forging Simulation
Project Feasibility Reports
Layout Planning & Foundation Design
CNC Manipulator and Trimming Press Setup
Maintenance Contracts & Spare Supply
📞 Ready to Launch Your Forging Line?
Let’s build your forging future together. Whether you are launching a new unit or upgrading an existing one, Adhvika Forge Tech will guide you every step of the way — from blueprint to full production.
📧 Email: info@adhvikaforgetech.com
🌐 Website: www.adhvikaforgetech.com
📍 Offices: Bangalore | Jamshedpur | Pan India Support
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