Servo-Based Direct Drive Electric Screw Forging Press equipped with inverter technology, ABB drives, and Siemens PLC control systems. Direct Drive Screw Press Gives Best Forging Impact on titanium Alloy, Inconel, Steel etc
Direct Drive Screw Press (DD Type) – The Future of Precision Forging Technology
Adhvika Forge Tech Pvt. Ltd. introduces the next-generation Direct Drive Screw Press (DD Type) – a servo-based forging press equipped with inverter technology, ABB drives, and Siemens PLC control systems. This advanced press is designed to provide unmatched energy efficiency, superior accuracy, and long-term reliability for modern forging applications.
What is a Direct Drive Screw Press (DD Type)?
The Direct Drive Screw Press is a high-performance forging machine where the motor directly drives the screw without using intermediate gears, belts, or flywheels. Unlike traditional friction or gear-type screw presses, the DD type uses servo motor technology combined with an inverter drive (VFD) to control the movement with extreme precision. The screw is rotated forward or backward directly by the motor, achieving faster response times, high forming accuracy, and energy savings of up to 40–50%.
Key Features of Adhvika Forge Tech’s Direct Drive Screw Press
Servo Motor Technology – Ensures precise stroke control and consistent forging quality.
Inverter Technology (VFD) – Allows variable speed operation, reducing energy consumption during idle and return strokes.
ABB Drive Integration – High-quality inverter drives from ABB ensure reliability, efficiency, and reduced electrical stress.
Siemens PLC Control – Advanced PLC for process monitoring, programming, and real-time feedback with user-friendly HMI.
High Precision & Repeatability – Consistent forging energy per stroke ensures uniform part quality and reduced rejections.
Low Noise & Vibration – Direct drive eliminates mechanical gears, reducing noise and mechanical wear.
Reduced Maintenance – No gear train or clutch-brake system, leading to minimal maintenance requirements.
Energy Efficiency – Consumes 30–50% less energy compared to conventional screw presses.
Safe & Environment-Friendly – Equipped with advanced safety features and reduced oil usage.
Flexible Forging Operations – Suitable for hot forging, precision forging, and sizing applications.
💪 Tonnage Range Available
Adhvika Forge Tech offers Direct Drive Screw Presses in various capacities to suit small, medium, and heavy forging industries:
✅ 250 Tons – 800 Tons (Light & Precision Forging)
✅ 1000 Tons – 2500 Tons (Automotive Components, Gears, Bearings)
✅ 3000 Tons – 4500 Tons (Railway, Aerospace, Oil & Gas Forging)
✅ 5000 Tons – 8500 Tons (Heavy Industrial and Aerospace Applications)
Each press is customized to meet specific forging requirements, including die sizes, forging heights, and automation integration.
Advantages Over Conventional Screw Presses
No Gearbox, No Belt Drive → Direct drive eliminates wear-prone mechanical parts.
Precise Energy Control → Each stroke delivers exact required forging energy, improving efficiency.
Higher Stroke Rates → Faster return stroke increases production output.
Low Maintenance Cost → Minimal mechanical parts reduce downtime and maintenance expense.
Superior Die Life → Smooth operations and accurate energy delivery extend die life by 20–30%.
Environmentally Friendly → Low noise, low heat generation, and reduced energy waste.