Adhvika Forge Tech provides forging solutions for Electric Power Shackles, Turnbuckles, and Studs used in high-tension power transmission. Trusted for strength, durability, and precision.

How Adhvika Forge Tech Helps in Forging Solutions for Electric Power Parts and Component Development

Adhvika Forge Tech is a renowned name in the forging industry, offering turnkey solutions and advanced forging technologies across multiple sectors—including the Electric Power Transmission and Distribution industry. In the ever-demanding field of electrical infrastructure, components such as shackles, turnbuckles, clevises, studs, insulator fittings, and connectors must withstand high tensile loads, extreme weather, and corrosion. Adhvika Forge Tech delivers robust forging solutions that meet these stringent requirements through innovation, engineering, and precision manufacturing.

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🔩 Key Electric Power Forging Components We Support

1. Shackles (Anchor & Chain Type)

2. Turnbuckles & Eye Bolts

3. Studs & Clamps

4. Clevis, Socket Clevis, Ball Clevis

5. Y-Clevis, Socket Tongue, Insulator Hardware

6. Suspension Fittings and Dead-End Fittings

7. Earthing & Grounding Rods

8. High-Tension Transmission Line Fittings

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🛠️ Our Role in Forging These Critical Components

1. Product Design & Prototyping

Adhvika Forge Tech begins with design consultation tailored to mechanical load conditions, standard specifications (IS/ANSI/IEC), and end-use applications.

• 3D modeling of parts using CAD/CAM

• Die design for precision and repeatability

• Prototype forging for testing mechanical properties

2. Die Manufacturing In-House

We manufacture high-quality closed die blocks and forging bolsters in our in-house tool room. This ensures:

• Short lead times

• Accuracy in repeated batches

• Optimized material flow during forging

3. Selection of Appropriate Forging Equipment

Depending on the size and complexity of the part, Adhvika Forge Tech recommends and supplies the best-suited machines:

• Electric Screw Presses (250 to 6300 Tons) – Precision hot forging for clevises, shackles, etc.

• Hydraulic Presses – Ideal for socket fittings and connectors

• CNC Hammers & Air Hammers – For bulk production and customized requirements

• Trimming & Coining Presses – For flash removal and final finishing

4. Material Selection & Optimization

We assist customers in selecting suitable grades such as:

• EN8, EN19, SS 304/316, ASTM A105, AISI 4140

• Galvanized or Hot Dip Coated Steels

• Withstand tensile loads up to 120 kN and above

We ensure optimized material utilization to reduce cost and wastage.

5. Forging Line Setup – Turnkey Projects

We establish complete forging lines on a turnkey basis:

• Press + Heating Furnace + Handling Automation + Dies

• Complete layout design & utility planning

• Production line automation using 6-axis robots

• Graphite lubrication & handling arms for hot jobs

• Energy-efficient furnace and heating solutions

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🔄 Integration with Quality and Testing

Electric power fittings are safety-critical parts. Adhvika Forge Tech ensures:

• 100% dimensional inspection

• Destructive & non-destructive testing (UT, MPI, Load test)

• Tensile and yield strength compliance with IEC/ASTM

• Coating and galvanization-ready surface finishes

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⚙️ Why Forging is Better for Electric Power Parts?

1. High Strength-to-Weight Ratio
   Forged parts have grain flow aligned with the part design, offering better strength than cast or fabricated alternatives.

2. Reliability Under Load
   Forged clevis and turnbuckles don’t fail under tension, making them ideal for high-voltage transmission towers.

3. Weather and Vibration Resistance
   Electric power components face outdoor environments—our forgings offer better fatigue and corrosion resistance.

4. Zero Porosity
   Unlike castings, forged parts are free of internal voids—ensuring safe performance for insulator hardware and tension connectors.

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🌎 Industries & Clients We Serve

• Power Transmission Line Hardware Manufacturers

• EPC Companies in Power Infrastructure

• Government Utilities & PSUs

• Tower Manufacturers & Insulator Companies

• OEM Suppliers for HV & UHV Lines

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🔧 End-to-End Services Offered by Adhvika Forge Tech

Service	Description
Consulting	Concept to commissioning support for forging line
Machine Manufacturing	Electric Screw Press, Trimming Press, Hammer, Hydraulic Press
Die Design	Impression dies, bolster manufacturing
Automation Integration	Handling automation, 6-axis robots, conveyors
On-Site Installation	Foundation layout, machine erection, commissioning
After-Sales Support	3+ years service, AMC, spares availability

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🏭 Infrastructure & Capabilities

• Factory Area: 1 Acre with 20,000 sq. ft shed

• Tool Room: CNC and EDM setup for die development

• R&D Centre: For trend analysis, electric part load testing

• Stock of Ready Presses: For immediate dispatch

• Pan India Service Network

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📈 ROI and Customer Benefits

• 30–40% Cost Saving compared to conventional setups

• Short Delivery Cycles

• Low Maintenance Modern Machines

• Quality Compliance as per Power Sector Standards

• Support for Export Component Development

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✅ Why Choose Adhvika Forge Tech?

• 🏆 India’s leading forging consultant for power sector components

• ⚙️ Robust and scalable forging lines

• 💰 Cost-efficient machinery and die development

• 🔍 In-depth knowledge of electric power load and application behavior

• 🤝 Collaborative approach with EPC and component manufacturers

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📞 Contact Us

Adhvika Forge Tech Pvt Ltd
📍 Bangalore (HO) | Jamshedpur (Factory)
📧 advikaforgetech@gmail.com
📞 +91-9801329640 / 080-22117198 
🌐 www.adhvikaforgetech.com

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