We manufacture top-class power presses for forging, upsetting, and piercing operations. Our presses are designed for precision, durability, and high efficiency, delivering superior performance in the forging industry.
Power Press - High-Performance Forging Solutions
Introduction:
Adhvika Forge Tech, we specialize in manufacturing top-class power presses designed for a range of forging operations, including upsetting, piercing, and other advanced forging techniques. Our power presses are engineered for precision, durability, and efficiency, ensuring that each operation is completed with the highest standards of performance. These machines are ideal for various forging industries, delivering unmatched results for heavy-duty operations.
Working Principle:
Our power presses operate using a mechanical, hydraulic, or pneumatic system to deliver high force to materials, shaping them into the desired form. The press works by utilizing a combination of applied force, mechanical advantage, and consistent operation to produce the intended forging results. Whether it’s upsetting, piercing, or blanking, our presses ensure consistent pressure application, achieving optimal results with minimal downtime.
Machine Specifications:
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Press Type: Mechanical, Hydraulic, or Pneumatic
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Capacity Range: From 25 tons to 800 tons (customizable)
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Stroke Length: Variable, adjustable to meet specific needs
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Ram Speed: High-speed ram for fast cycle times
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Bed Size: Customizable to suit workpiece dimensions
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Daylight Opening: Adjustable for various workpiece sizes
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Control Systems: PLC-based for precision control
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Safety Features: Equipped with overload protection, emergency stop, and safety guards for operator safety.
Power Press Type:
Our presses are available in three types:
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Mechanical Presses: Known for their high-speed operation and simple design, ideal for high-volume production.
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Hydraulic Presses: Offering superior force control, these presses are ideal for operations requiring precision and flexibility.
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Pneumatic Presses: Utilizing compressed air, these presses deliver consistent force and speed, perfect for medium-duty operations.
Capacity Range:
Our power presses come in a capacity range from 25 tons to 800 tons, offering the flexibility to meet various forging needs. These capacities are customizable to fit the specific requirements of your production line, ensuring that the press can handle a wide range of materials and workpiece sizes.
Stroke Length:
The stroke length of our presses is variable and adjustable, allowing you to tailor the machine’s operation for specific forging tasks. Whether you need short or long strokes, our presses can be easily adjusted to achieve the desired results for different applications.
Ram Speed:
Our presses are equipped with high-speed rams, enabling fast cycle times. The rapid motion of the ram ensures higher productivity, reduced cycle times, and efficient operation, making it suitable for high-volume production runs.
Bed Size:
The bed size of our presses is customizable to suit the workpiece dimensions. We understand that each forging task may require different bed sizes, so we offer flexibility in configuring the bed size to meet your specific requirements, optimizing the machine for your production needs.
Daylight Opening:
The daylight opening is adjustable to accommodate workpieces of varying sizes. Whether you’re working with smaller or larger components, our presses can be customized to ensure proper clearance for your workpieces, allowing for smoother operation.
Control Systems:
Our power presses are equipped with PLC-based control systems that provide precision control over the machine’s operation. This allows for accurate adjustments in speed, pressure, and stroke, ensuring consistent results and high-quality output for each forging operation.
Safety Features:
Safety is a top priority in all our machines. Our power presses come with a range of safety features, including:
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Overload protection to prevent damage to the machine.
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Emergency stop functionality for quick shutdown in case of unforeseen issues.
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Safety guards to protect operators from potential hazards during operation.
With these robust features, our power presses ensure that you get reliable, efficient, and safe performance for your forging operations.