Fully Hydraulic Open Forging Hammer is a state-of-the-art forging solution designed with single-arm, arch, and bridge-type structural configurations. This hammer is entirely driven by a hydraulic system, offering superior performance, reliability, and precision for open die forging applications.

Working Principle:

The system operates by maintaining a constant flow of high-pressure hydraulic oil to the lower chamber of the hammer rod piston. The impact force is generated through precise control of the oil pressure differential between the upper and lower chambers of the piston, allowing smooth and powerful forging strokes.The hammer head can be suspended at any position, offering excellent versatility for forging a wide range of components.

• Advanced Hydraulic Power Drive System:

  The fully hydraulic system eliminates the need for oil and gas exchange, significantly increasing the lifespan of the hammer rod piston seals. This reduces maintenance costs and improves long-term reliability.

• Low Back Pressure for Higher Efficiency:

  During the return stroke, the upper chamber maintains very low back pressure. This ensures smooth operation without sudden jerks, leading to faster return speed, higher impact frequency, and improved production efficiency.

• Durable X-Shaped Guide Rail Design:

  The unique X-shaped guide rail structure enhances the stability of the hammer rod, doubling its lifespan. Parts that typically wear out quickly are now designed to last longer, reducing downtime and replacement costs.

• Flexible Impact Control with Differential Servo:

  The impact valve uses a differential servo system, offering excellent control over both light and heavy strikes. Operators can easily adjust the force based on the specific forging requirements.

• Efficient Slide + Cone Valve Structure:
  

  The combination of a slide valve and cone valve helps maintain consistent pressure without causing a rise in oil temperature. This design ensures optimal performance even during long production runs.

• Unique Advantages:
  

  ✅ High Cost-Effectiveness: Low operating costs with maximum efficiency.

  ✅ Ideal for Free Forgings: Perfect for large and medium-sized free forgings where extreme precision is not required.

  ✅ Longer Equipment Life: Designed to reduce wear and tear, ensuring long-term performance.