Adhvika Forge Tech is a leading name in the forging industry, specializing in the manufacturing of Reduce Roll Machines designed for high-precision and efficient metal deformation. Our machines integrate advanced roller forging technology, ensuring superior quality forgings with minimal surface roughness and excellent mechanical properties. With a strong focus on innovation, we provide cost-effective solutions for industries requiring pre-forming and continuous forging processes.

The manual type reduce roll machine is a crucial tool in the forging industry, specifically designed for reducing the cross-sectional area of cylindrical workpieces through controlled plastic deformation. Here’s how it operates:

1. Initial Setup: The machine consists of two main cylindrical rolls positioned at an adjustable distance apart. These rolls can be manually adjusted to accommodate different workpiece diameters and reduction requirements.

2. Feeding the Workpiece: The cylindrical workpiece, often in the form of a bar or a blank, is fed between the rolls. The initial diameter of the workpiece is larger than the desired final diameter.

3. Rolling Process: As the rolls rotate, they grip the workpiece and apply pressure from opposing sides. This pressure causes the metal to deform plastically, reducing its diameter incrementally with each pass through the rolls.

4. Controlled Reduction: The amount of reduction per pass is controlled by adjusting the distance between the rolls and the rotational speed of the rolls. This ensures precise control over the final dimensions of the workpiece.

5. Repeat Passes: Depending on the desired final dimensions, the workpiece may need to pass through the rolls multiple times. Each pass further reduces the diameter until the desired diameter and length are achieved.

6. Advantages: The manual type reduce roll machine offers several advantages, including:

   • Cost-Effectiveness: Compared to fully automated machines, manual types are generally more affordable and easier to maintain.
   • Flexibility: Operators can adjust the machine settings quickly to accommodate different workpiece sizes and production requirements.
   • Control: Provides precise control over the reduction process, ensuring high accuracy in the final dimensions of the forged component.

7. Applications: This machine is widely used in various industries for reducing the diameter of cylindrical workpieces, such as in forging processes where components need precise sizing for further machining or assembly.