Plan your forging project right! Learn key steps before setting up a forging line with Adhvika Forge Tech – from design to ROI, tooling and automation solutions

Choosing the correct forging method is vital:

• Closed Die Forging – For high-precision, near-net-shape, mass production

• Open Die Forging – For larger components, custom shapes, and low volumes

Let the production volume, accuracy, and complexity of the part guide your selection. Adhvika Forge Tech helps clients decide based on project feasibility and ROI.

Before initiating the forging process, clearly define:

• What is the final product?

• What is its application and functional requirement?

• What type of loads, wear, or corrosion resistance does it need?

This defines the design tolerances, grain direction, and material selection.

🔩 Step 3: Material Selection

Material plays a key role in the success of the forging process. Consider:

• Carbon Steel, Alloy Steel, Stainless Steel

• Aluminum Alloys for EV & lightweight

• Titanium Alloys for medical or aerospace use

We help you select the most cost-effective and process-suitable material while considering post-forging operations like heat treatment and machining.

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📐 Step 4: 3D Design and Engineering Drawing

A well-detailed 3D model is the foundation of die design and process layout. Include:

• Draft angles

• Radii & fillets

• Flash allowance

• Tolerances as per forging standards

Our engineering team provides complete design services using latest CAD/CAM software.

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🛠️ Step 5: Die Design & Tooling Layout

Tooling is the heart of any forging setup. Things to plan:

• Number of impressions (blocking, finishing, trimming)

• Die material (H13, SKD61, etc.)

• Heat treatment requirements

• Lubrication path and cooling channels

Our in-house and partner tool rooms in India and China deliver cost-effective and long-life dies.

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🧮 Step 6: Estimate Production Volume & Cycle Time

Your production goals determine:

• Type of machine (Screw Press, Hydraulic, Hammer)

• Automation level (manual, semi-auto, robotic)

• Die life and maintenance frequency

At Adhvika Forge Tech, we run feasibility studies and production planning simulations for customer projects.

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🔍 Step 7: Select the Right Forging Equipment

Choose the right equipment based on tonnage, accuracy, and energy efficiency:

• Electric Screw Press (250–8500 ton) – For high-precision forging

• Hydraulic Press – For slow and controlled deformation

• Pneumatic Hammer / CNC Hammer – For flexibility in open die applications

We supply new and refurbished machines along with inverter-driven energy-saving solutions.

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🦾 Step 8: Plan Material Handling & Heating

A proper handling system is essential for safety and productivity:

• Forging manipulators

• Robotic arms

• Heating methods: Induction heaters, gas furnaces, or electric billet heaters

We provide complete automation integration and layout planning.

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💰 Step 9: Cost Estimation & ROI Calculation

Understand the entire lifecycle cost:

• Equipment cost

• Tooling & dies

• Raw material cost

• Utility & manpower

• Maintenance and downtime

Adhvika Forge Tech prepares complete ROI reports, break-even analysis, and CapEx planning for clients.

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🏭 Step 10: Infrastructure Planning

Don’t overlook plant layout and support systems:

• Foundation and pit design

• Electrical panels and wiring

• Air compressors and water cooling system

• Material storage and crane setup

We offer civil work planning, plant design, installation & commissioning, and manpower training – all under one roof.

• 🚗 Automotive Components

• ✈️ Aerospace & Defense

• 🏥 Medical Implants

• 🚄 Railway & Mining Parts

• 🛢️ Oil & Gas Components