Electric Screw Press
Introduction Of Electric Screw Press
AD Series Electric Screw Press is designed for high-precision forging, sizing, pressing, calibration, and leveling applications. It ensures accurate energy control, allowing precise forging results. The press operates with a short stroke and stable energy output, reducing mechanical and thermal stress on forging dies, which helps in prolonging their lifespan.
One of the key benefits of this press is its ability to adjust hitting energy based on the metal forming needs. This makes it highly efficient and suitable for a wide range of forging processes, including precision components and complex shapes.
Additionally, due to its low slider speed, this press has unique advantages in forging non-ferrous metals such as aluminum alloys and copper, ensuring high-quality results with minimal material waste.
Our AD Series Electric Screw Press is built using advanced frequency conversion control technology, making it highly efficient, reliable, and easy to operate. It delivers higher working energy, making it a perfect choice for various industrial forging applications.
With its simple and robust design, this press is widely used in modern forging production, ensuring high productivity, energy savings, and long-lasting performance.
Electric Screw Press Bloc Diagram
Parameter of Electric Screw Press
Electric Screw Press Working Principle
The slide moves up and down using a motor that drives a pinion, gearwheel, and screw. The gearwheel acts like a flywheel, storing energy.
When the press starts, the motor pushes the slide downward, making it move faster until it reaches the required speed based on the pre-set energy. Once at the right speed, the motor stops accelerating, and the gearwheel’s stored energy completes the forging process.
Right after forging, the motor reverses direction, moving the slide back up. As the slide reaches a certain height, the motor starts braking, ensuring it stops at the pre-set position.
Since the motor handles most of the braking, the mechanical brake is only used near the top position, which reduces wear and tear. This means the brake lasts longer and does not need frequent replacement.
Screw Structure:
The screw is made from CrMoV high-alloy forging, providing excellent fatigue resistance. The thread type ensures no self-locking, allowing for stable installation and better performance. Its short screw design increases the press rigidity, making it more durable and efficient.
Nut:
The nut is crafted from bronze material and is installed inside the slide. It offers excellent abrasive resistance and emergency sliding performance, ensuring smooth operation even under harsh conditions.
Slide Block:
The slide block is made from high-class steel casting and undergoes full aging treatment to relieve stress, ensuring long-term durability and performance.
Guiding System:
The guiding system features a 45-degree arrangement with the slide block surface, ensuring constant clearance that isn’t affected by thermal expansion. The system is made from bronze and steel components. The guide rail is treated with nitrogen for enhanced durability. The guide plate is adjustable from all directions to maintain the smallest guide rail clearance. This setup ensures high rigidity and an optimal guiding length, which contributes to high-quality product production and a long die life.
Together, these components work in harmony to ensure the reliability and precision of the press, optimizing the performance and longevity of your forging operations.
Futures of Electric Screw Press
- 🔧 Various Frame Types / Customized – Designed to meet different forging requirements.
- ⚙️ Flywheel with Friction Overload Protection – Ensures safety & reliability by preventing overload damage.
- 🏗️ Higher Rigidity / Reliable – Strong and durable structure for stable performance.
- 🖥️ Advanced Intelligent Control System – Smart system for precise operation & efficiency.
- 🎯 High Precision & Stability – Accurate control and smooth transmission for consistent results.
- 🔄 Optional Multi-Device System – Can be integrated with multiple devices for better functionality.
Electric Screw Press: The Key to Precision in Forging These Components
An Electric Screw Press is capable of forging a wide range of high-quality components, including Claw Poles, Connecting Rods, Form Machinery, Spherical Hinges, Auto Parts, Control Arms, Rigging, and other steel forgings. In addition to steel, it also excels in forging non-ferrous metals such as Brass, Aluminum, and more, making it a versatile solution for diverse industrial applications. With its precision and reliability, this press ensures top-notch results across various metal types and forging processes.
