Press Die Block & Bolster Design
High-Precision Bolster Equipment for Aluminum & Titanium Forging
At Adhvika Forge Tech, we specialize in designing custom bolster equipment tailored for aluminum, aluminum alloy, titanium, and titanium alloy forging. Our bolsters are engineered to provide high strength, durability, and precision, ensuring seamless forging operations for industries like aerospace, automotive, medical implants, and defense. We use advanced materials and design techniques to optimize load distribution, improve die alignment, and enhance overall forging efficiency.
Forging Component Simulation & Design Services
Our forging simulation services provide in-depth analysis of:
✅ Metal Flow Optimization: Ensuring proper material distribution and defect-free forging
✅ Die Filling Analysis: Predicting material behavior to avoid underfilling and defects
✅ Grain Flow & Strength Prediction: Enhancing mechanical properties for improved durability
✅ Heat Distribution & Cooling Analysis: Preventing cracks and ensuring uniform hardness
We use state-of-the-art simulation tools to visualize and refine forging processes for open-die, closed-die, ring rolling, and precision forging applications.
Visuals of Our Design, Simulation, and Final Forged Components
H13 Tool Steel & Forging Press – Precision, Strength & Thermal Resistance for Industrial Applications
At Adhvika Forge Tech, we specialize in providing high-quality forging materials for dies and bolsters, ensuring optimal performance and longevity in industrial forging applications. The materials we work with include DIN 1.2344, P20, EN24/4340 Alloy Steel, D2/D3, and H13 Tool Steel, each carefully selected for their unique properties and suitability for high-pressure, high-temperature operations.
DIN 1.2344 and P20 steels are widely used for die casting and molding applications due to their excellent machinability, hardness, and resistance to thermal fatigue. EN24 and 4340 Alloy Steels offer superior strength, toughness, and fatigue resistance, making them ideal for components subjected to heavy loads. D2 and D3 are cold-work tool steels known for their wear resistance and hardness, ensuring precision and long die life.
H13 Tool Steel is the benchmark hot-work steel, combining toughness, wear resistance, and excellent thermal stability, ideal for hot forging dies and inserts. By integrating these materials with advanced forging presses, we deliver solutions that achieve high precision, material savings, and thermal resilience. Our expertise ensures that your forging dies and bolsters perform reliably under extreme industrial conditions, reducing downtime, improving yield, and enhancing component quality across automotive, aerospace, defense, and general engineering sectors.
With Adhvika Forge Tech, clients receive tailored solutions, from material selection and die design to installation, trial runs, and ongoing process optimization, maximizing productivity and die longevity while maintaining global standards in forging operations.