Our Project: Mechanical Press Overhauling – 1000 Ton & 1600 Ton (Bangalore)
Adhvika Forge Tech has successfully undertaken the overhauling and commissioning of 1000 Ton & 1600 Ton Mechanical Presses in Bangalore. Our expertise ensured seamless execution from dismantling to production-ready operations.
We specialize in overhauling, shifting, installation, commissioning, and automation of all types of forging machines, ensuring top performance and extended machine life. Our expertise covers a wide range of forging equipment, delivering cost-effective and high-quality solutions.
Our Overhauling Process – Step by Step
Step 1: Machine Inspection & Analysis
✅ Our team inspects the machine on-site to check for wear, damage, and operational issues.
✅ We analyze key components, including frames, gears, bearings, and electrical systems.
✅ A detailed overhauling plan is prepared based on the findings.
Step 3: Refurbishment & Repairs
✅ Worn-out parts like gears, clutch systems, hydraulic cylinders, and electrical components are replaced or repaired.
✅ Lubrication systems are cleaned, and new oiling mechanisms are installed.
✅ Structural repairs and repainting are done to improve machine durability.
🔹 Step 2: Machine Dismantling & Shifting
✅ If required, the machine is carefully dismantled for repair or relocation.
✅ Shifting & transportation are done with proper safety measures.
✅ The foundation is checked to ensure it is strong and stable.
Step 4: Reinstallation & Alignment
✅ The overhauled machine is reinstalled in the workshop.
✅ Proper alignment and leveling are ensured for smooth operation.
✅ Electrical & hydraulic connections are checked for leak-proof and safe functioning.
Step 5: Commissioning & Trial Run
✅ Power testing and load trials are conducted to check press efficiency.
✅ Fine-tuning is done for smooth working and high accuracy.
✅ The machine is handed over with full operational support.
Step 6: Job Development & Training
✅ We assist in forging part development under the overhauled machine.
✅ Operator training is provided for maintenance and best usage practices.
✅ Regular after-sales support is offered for troubleshooting.
Our Overhauling & Installation Services:
✅ Mechanical Press Overhauling – Complete servicing & performance enhancement.
✅ Hydraulic Press Overhauling – Ensuring smooth operation & power efficiency.
✅ Electric Screw Press Overhauling – Upgrading for precision & energy savings.
✅ Hammer Overhauling (All Types) – Repair & reconditioning for extended durability.
✅ Shifting & Relocation Works – Safe & efficient machine transport & setup.
✅ Installation & Commissioning – End-to-end support for seamless operations.
✅ Automation & Control System Upgrades – Enhancing production efficiency.
✅ Forging Material Handling Solutions – Custom setups for smooth workflow.
💡 Need Reliable Overhauling & Installation Services? We’re here to help!