Electric Screw Press Machine (AF Series)

Electric Screw Press: 70% advance to start, 30% after the machine runs at your site. Adhvika Forge Tech delivers in‑house press bolsters, dies, and spares tailored to your press capacity and parts. Precision, uptime, and fast support you can count on. #AdhvikaForgeTech #ElectricScrewPress #ForgingSolutions

Step-By-Step Working Process of Electric Screw Press

Gear Drive Electric Screw pRESS Manufacturer by Adhvika Forge Tech
  1. First controlled Strike or Hitting Energy 

  • The press delivers the programmed energy, filling the cavity progressively rather than “shocking” the tooling like a hammer would.

 

  1. Material flows, flash forms

  • Metal fills corners and fillets; any flash is intentional and sized for trimming later, protecting critical die features.

 

  1. Dwell and rebound control

  • The system manages rebound and brief dwell (if set) to stabilize dimensions and reduce elastic spring‑back in tough alloys.

 

  1. Eject and inspect

  • Top/bottom ejectors lift the part cleanly; the operator or vision system checks fill, laps, and key dimensions before the next blow.

 

  1. Additional blows or finish pass

  • If required, secondary blows or a finish die pass sharpen edges, improve grain flow, and bring the part within final tolerance.

 

  1. Unload and route downstream

  • The forging moves to trim, pierce, or quench/temper as specified; dies are re‑lubed and the next billet is staged promptly.

 

  1. Data log and reset

  • Cycle data, hit energy, temperature, and part count are recorded; the press returns to ready state, keeping takt time predictable for the line.

  1. Heat and stage the billet

  • The bar or slug is heated to the target temperature and staged on a stable, scale‑free surface near the press to minimize heat loss.

 

  1. Die set ready and lubed

  • Upper and lower dies are mounted, aligned, and brought to temperature; a light, consistent lubricant is applied to manage friction and flash.

 

  1. Program the hit energy

  • The operator selects stroke parameters and impact energy on the HMI, setting blow count, ejector timing, and safe limits for the job.

 

  1. Load the workpiece

  • A manipulator, robot, or Manpower through tongs place the billet accurately in the die cavity, keeping fingers and fixtures clear of pinch zones.

 

  1. Screw spins, ram advances

  • The Inverter drive accelerates the main lead screw spindle, converting rotation into a controlled downward strike so the ram approaches smoothly and predictably.

Key Components of Electric Screw Press and Their Functions

How many models of Electric Screw Press does Adhvika Forge Tech have ?

Main ParametersAF-400AF-630AF-1000AF-1600AF-2500
Nominal force (KN)40006300100001600025000
Continuous force (KN)640010000160002500040000
Cold force (KN)800012500200003200050000
Energy (KJ)4060120240500
Ram stroke (mm)420500550650700
Max blowing speed (m/s)0.70.70.650.650.65
Times of ram stroke (min-1)2520161211
Die height (mm)480600700800920
Size of ram bottom front/back (mm)760920100012501250
Size of ram bottom left/right (mm)600690800930930
Dimension of table bolster front/back (mm)820920100012501400
Dimension of table bolster left/right (mm)73080090010001400
Dimension of table bolster height (mm)120180180200180/240
Distance between guide strip (mm)6407078109401250
Ejection force (KN)50100100600600
Ejection stroke (mm)100100100150150
Overall dimension front/back (mm)27852200230032404800
Overall dimension left/right (mm)17602400250036954800
Overall dimension height (mm)45476000660070558350
Main motor power (KW)551102202×1402×180
Weight (Kg)240004500075000120000260000
Height above the ground (mm)43275780620060807200

How We Support the Closed Die Forging Industry

Adhvika Forge Tech, we believe forging companies should focus on production — not problems. That’s why we support the Closed Die Forging industry with complete solutions under one roof. Whether you are just starting a new forging line or improving your existing one, our team helps you choose the right press, right technology, and right layout for your components.

We design and supply dies, tooling, and handling systems that help you achieve the perfect shape with minimum rejection. Our experts stay with you on the shopfloor — right from installation and commissioning to trials and training — ensuring your team feels confident running the line smoothly.

Old machine giving trouble? We modernize presses, upgrade automation, and provide critical spares on time so that production never stops. We work with automotive, defence, and industrial customers to help them produce stronger, accurate, and cost-effective closed die forgings every day.

With us, you don’t just buy machines — you get a lifelong forging partner.

Adhvika Forge Tech offers forging simulation, die & bolster design with cost-cutting solutions, boosting production efficiency and quality output